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Old 30-12-2007, 12:08 PM   #1
JMO
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Default Exhaust and suspension

I'm looking a spending some cash on the car, in particular on an exhaust and new suspension and shocks.

I'm looking at a 2 1/2" system but am tossing around the idea of extractors and hf cat. Performance gains are a given, but how much am i looking at for the whole system (extractors, cat, 2 1/2", muffler and tip). I'm mostly looking for a little bit of a deep note, nothing loud. Will the pipe on it's own achieve this?

The other thing is the suspension. Due to the steepness of the driveway, sl or ssl might be out of the question. So lows (xr8 stock height) is my next best bet. I should get about a 1" drop? definately better than 4WD. : What sort of price am i looking at to get the springs installed and can i keep the old shocks or do they need to be replaced with shorter versions? Bear in mind my fronts are soft as it is so will probably need to be replaced anyway.

Any approximate pricing or suggestions are, as always, greatly appreciated. Also any recommended fitters are also appreciated.

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Old 30-12-2007, 03:18 PM   #2
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JMO - are you talking I6 or V8? I'll assume I6.

There are so many threads on each of these topics, that your best bet to find all the info you need is to use the search function.

Now, I can summarise it all for you, but others will no doubt post their opinions as well, so you will still need to do the search anyway, I reckon. Here goes:

1. (a) For extractors, Pacemaker 4499s or 4480s will both do the job admirably. The 4499s are better for a stockish engine, while the 4480s give better gains on a mild/wild build. I went the 4499s (on 2 AUs), and would again. 4499s fitted go for between $500 and $700 depending on what town/city you live in. Ring around and get prices.

Power increase anywhere from 5 to 15 rwkw (usually 5)

1 (b) Cats - the stock cat when widened out to 2.5" entry and exit does a very good job - no need to replace it unless it is stuffed. If in doubt, I'd replace it anyway with a 2.5" metalcat or similar from ebay for around the $200 mark. The exhaust place I go to does a 2.5" cat for $200 fitted, as long as you get it at the same time as either extractors, or cats back system (ie no extra labour charge).

No real power increase, unless your current cat is stuffed.

1 (c). Cats back system is what dictates the noise level of your car, as it is the thing that has the mufflers, resonators and/or hotdogs. Personally, (and again, I have this on my current EL, as well as 2 previous AUs) the Redback 2.5" catsback with the additional rear resonator ($400 odd from ebay, delivered) does the job very well, and gives a nice note without being loud. If you want loud, then just order the system without the rear resonator. It bolts straight up to the factory position using the hangers on the stock system (you juts swap them over). To get this from an exhaust shop should be around the $400 to $600 mark as well, again, depending on city/town you live in.

Power increase anywhere from 3 to 15 rwkw (around 8 would be average)

If you get extractors, HF cat and 2.5" mandrel bent system all at the same time, expect to pay anywhere between $900 and $1200 for the lot. The $1200 is what I'd call an average cost, the $900 is the best quote you may get in the larger cities, due to increased competition between exhaust places. These prices are all for mild steel, BTW. No need to go stainless unless you have money by the truckload.

2. (a) Springs. King Springs, or Lovells, or even Pedders sports springs (XR equivalent for each is "Low") are around $150 a pair (or thereabouts). Whether they are Lows, SL or SSL doesn't affect the price either - they are all the same, but it sounds like Lows are what you should get for yours, and you will be happy with them, no doubt. So for a full set, you'd be looking at around $300 odd, plus fitting, which should be around 2 hours labour (around $200 max). I can do them in my garage in around that time, so a mechanic should be able to do them way quicker. So you are looking at say, max of $500 for springs all round (supply and fit).

2 (b) Shocks are around $100 per front corner for Monroe GT Gas/Reflex shocks - probably worth doing while you're there, as they need to disassemble the whole shock/spring assembly to fit the new springs, so doing shocks at the same time should be no extra labour charge - only the price of the parts. So you're looking at around $700 for front shocks, and springs all round.

2 (c) If you have a live axle (forte etc), then rear shocks should be around $100 a pair, so you might as well get them done at the same time, making the total bill around $800, but that gives you all new shocks and springs at a lower ride height than standard.

So, to summarise, for around the $2k mark (max), but for as cheap as perhaps $1500, you can get low springs, new (Monroe or equivalent) shocks all round, and a nice new exhaust system that should see some useful power gains.
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Old 30-12-2007, 03:19 PM   #3
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You could also go 3" system for the I6 - others have reported good results, but at twice the price of the 2.5" system, IMO, it's not worth the extra 2rwkw it will give you over the 2.5" system, especially if you want to avoid the drone that 3" usually results in (even on a V8).
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The Hammer: FG GTE | 376rwkw | 1/4 mile 11.793 @ 119.75mph 1.733 60' (4408lb)
1 of 60 FG MK1 335 GTEs (1 of 118 FG Mk 1 & 2 335 GTEs).
Mods: Tune, ShockWorks, GTE 19” - 8” & 9” with 245 & 275/35/19 Michelin Pilot sport 5s

Daily: SZ Territory RWD 6R80, 20 x 8.5” rims 19” with 245s and Gabriel shocks & SSL King springs

FPV 335 build stats: <click here>

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Old 30-12-2007, 03:39 PM   #4
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Thanks for that JC.

Yeah, it's an I6.
One thing with the exhaust, is any welding required? I assume the hotdog/muffler is already attached.

As for the shocks, are they just the standard length? Would a camber kit be needed due to the new ride height?
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Old 30-12-2007, 05:21 PM   #5
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no welding, just bolts straight on, well thats how it is for the RedBack systems
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Old 30-12-2007, 05:56 PM   #6
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Do the flanges need to be widened on the cat for these systems as JC suggested? If not, I might give it a go and get the HF cat and extractors a little later on.
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Old 30-12-2007, 06:21 PM   #7
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Quote:
Originally Posted by JMO
Do the flanges need to be widened on the cat for these systems as JC suggested? If not, I might give it a go and get the HF cat and extractors a little later on.
The don't NEED to be widened - in fact, there's no point widening them unless you get extractors anyway. The collector and the stock exhaust manifold is 2.25", the cat opening and exit is 2.25", and the flange the cats-back bolts up to is 2.25". So just doing the cats out to 2.5" means your restriction is still up the line at the stocvk manifold. Once you get extractors that have a 2.5" collector, then you need to (or should, not necessarily NEED) open up the cat opening and exit to 2.5" - that way, there is NO restriction.

As for the shocks, the short answer is no, you don't need new ones, as the factory ones are the same part numbers for Forte through to T3 TS50 (IRS rear obviously different, but fronts are all the same).

You won't need to get shortened shocks until you go SSL (or maybe SL), and you shouldn't need a camber kit, but it depends on how much adjustment is left in the factory camber adjustment bolts.

Again - do a search for camber kit - the question has been asked and answered a million times, so as part of your research, you should find out everything you can, and not just take my word for it.
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The Hammer: FG GTE | 376rwkw | 1/4 mile 11.793 @ 119.75mph 1.733 60' (4408lb)
1 of 60 FG MK1 335 GTEs (1 of 118 FG Mk 1 & 2 335 GTEs).
Mods: Tune, ShockWorks, GTE 19” - 8” & 9” with 245 & 275/35/19 Michelin Pilot sport 5s

Daily: SZ Territory RWD 6R80, 20 x 8.5” rims 19” with 245s and Gabriel shocks & SSL King springs

FPV 335 build stats: <click here>

Ford Performance Club ACT
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Old 30-12-2007, 07:27 PM   #8
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Not a problem JC. I have read a fair bit of what people have had to say in the past. It's just that I'd rather double check and ask any questions that come to mind.

Thanks again for all your help
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